Precision Machined Components
Eight component families, one production floor. Every part is machined to drawing, inspected against GD&T, and shipped with an FAI dimensional report and mill test certificate.
Swiss-type turning
Wire EDM
±0.002 mm capability
Component families
We build to customer drawings. The families below are the ones we run most often — send a drawing in any of them and an engineer will confirm feasibility within one business hour.
Cavity filters & RF housings
Filter cavities, waveguide transitions, shielding cans and lids, tuner hardware. Machined in 6061-T6, C110 copper and Invar 36 where CTE match matters. Flatness to 0.01 mm; silver or electroless-nickel plating coordinated.
Lens barrels & optical mounts
Threaded lens barrels, retaining rings, kinematic mirror mounts, camera housings and sensor spacers. Black-anodized low-reflection finishes; bore-to-thread concentricity held to 0.01 mm TIR.
Invar 36 metrology frames
Stages, spacer blocks, alignment brackets and vacuum-compatible fixtures in Invar 36. Roughing and finishing separated by stress-relief annealing; final CMM at 20 °C.
Sensor housings & instrument bodies
Housings, bodies and internal frames in 316L, 17-4PH and Ti-6Al-4V. Passivation and electropolish coordinated; lot traceability with mill certs retained for five years.
Valve spools, seats & stems
Spool-to-bore clearance held to 0.005 mm; seat angles and sealing faces lapped. Stainless, brass and bronze; pressure-tested before shipment on request.
Airframe brackets & gimbal housings
7075-T6 and TC4 structural parts, motor mounts, gimbal yokes and landing-gear fittings. Thin-wall sections machined with fixture support to avoid chatter and distortion.
Fixtures, jigs & end-effector plates
Precision fixture plates, locating pins, end-effector mounting plates and linear-motion brackets. Hole-position tolerance ±0.01 mm; datum scheme agreed at DFM stage.
Chassis, front panels & heat sinks
High-end audio chassis, brushed front panels, heat sinks and knob assemblies in 6061/5052. Anodizing, brushing, laser engraving and silk-screen printing in one routing.
Sub-assemblies, delivered ready
Multi-part assemblies with controlled fits, hardware installed and functional checks recorded — so your line receives one part number instead of eight.
Typical specifications
Numbers we can hold in production, not one-off lab results.
| Parameter | Capability |
|---|---|
| General tolerance | ISO 2768-m · DIN 7168 · customer-specific |
| Precision tolerance | ±0.02 mm standard · ±0.002 mm on critical features |
| Surface roughness | Ra 1.6 µm standard · Ra 0.4 µm on sealing and optical seats |
| Part size envelope | Up to Ø 500 mm turning · 800 × 500 × 400 mm milling |
| Batch size | 1 pc prototype to 10,000 pcs production |
| Lead time | 2–7 working days prototype · 8–15 working days batch |
| Inspection | ZEISS CMM · FAI report (AS9102 format available on request) · GD&T per drawing |
| Documentation | FAI dimensional report · mill test certificate (EN 10204 3.1) · packing photos |
| Drawing formats | STEP / STP · IGES · SolidWorks · Pro/E · DWG · DXF · PDF |
Send a drawing — get a manufacturability answer, not a catalogue
Engineer reply within 1 business hour. DFM feedback included with every quotation.